Professional Services

A Real World Example of RPA and Process Orchestration

At CamundaCon there were in-depth discussions about the role of process engines & RPA software, as well as how to orchestrate all the RPA bots.


 

Introduction: Beyond Bots—The New Age of Intelligent Orchestration

In the early years of robotic process automation (RPA), organizations saw an opportunity to automate repetitive tasks quickly and efficiently. But as many discovered, automating individual tasks wasn’t the same as transforming an entire process. What began as a wave of “bot deployments” soon exposed new challenges—visibility gaps, scalability issues, and rising maintenance costs.

The original BP3 Global article, “A Real World Example of RPA and Process Orchestration,” explored this exact problem through the story of DT Services—a company that combined RPA with a process orchestration layer to overcome the limitations of bots alone. Their journey remains relevant today, even as automation has evolved into a more mature, AI-enabled discipline.

Fast forward to 2025, and the lessons from that real-world case resonate even more strongly. Enterprises are no longer asking if they should automate; they’re asking how to orchestrate automation intelligently across humans, systems, and AI agents.

In this updated perspective, we revisit that story—refreshing the context and insights for today’s automation landscape, where RPA, AI, and process orchestration have become foundational elements of enterprise transformation.

The Challenge: Automation Without Orchestration

DT Services, like many organizations, started their automation journey with enthusiasm and clear intent: to free their teams from repetitive work. Using RPA, they built software bots to execute structured tasks—pulling data from systems, validating information, updating records, and triggering downstream activities.

The early wins were tangible. Processes that once took hours could now run in minutes. Accuracy improved. Teams were able to shift focus from routine administration to higher-value decision-making.

However, as the number of bots grew, so did complexity. Each automated task became another moving part in a growing digital ecosystem.

Key Pain Points

  1. Limited Visibility Across Processes
    DT Services could monitor each bot’s individual task, but lacked an integrated view of how bots interacted with human workers and systems. If a process failed, it was hard to tell where—was it a data issue, a system delay, or a bot malfunction?

  2. Maintenance Overload
    Every change to an application or interface required bot updates. Over time, this maintenance consumed the same resources that automation was meant to free.

  3. Fragmented Accountability
    Since automation lived inside functional silos, ownership became unclear. IT teams maintained infrastructure, business teams managed use cases, and no one had full end-to-end accountability for process performance.

  4. Lack of Governance
    With dozens of bots running across different departments, DT Services faced compliance and control concerns. They needed a way to ensure every automation followed consistent business rules and audit standards.

In short, the organization had achieved task automation, but not process transformation.

 

The Turning Point: Realizing the Need for Orchestration

The DT Services team realized that while RPA excelled at automating individual steps, it wasn’t built to manage how those steps connected within a broader business process.

What they needed was orchestration—a process engine that could govern, sequence, and monitor work across bots, humans, and systems from start to finish.

Think of RPA as the hands performing work, while orchestration serves as the brain—coordinating tasks, managing exceptions, and ensuring alignment with business goals.

BP3 Global helped DT Services implement this orchestration layer using a business process management (BPM) engine that could interact with RPA tools via APIs and triggers. This allowed the organization to separate execution (what the bots do) from coordination (how work flows).

The shift wasn’t merely technical—it represented a change in mindset. Automation stopped being a collection of bots and became an integrated digital workforce with clear accountability and visibility.

 

The Solution: Integrating RPA and Process Orchestration

1. Establishing the Orchestration Layer

The process engine became the central command center for automation. Every workflow—whether performed by a human, a bot, or an external application—was modeled, executed, and monitored through this layer.

This provided a single version of truth for the organization’s digital operations.

Instead of launching bots manually or through local triggers, the process engine determined when and where each bot should run. It also handled exceptions—routing complex cases to human employees and reinitiating bot runs when conditions were met.

2. Improving End-to-End Visibility

One of the most powerful outcomes of orchestration was visibility. DT Services could now view every process instance in real time—from initiation to completion.

Dashboards displayed key metrics such as throughput, exception rates, and time-to-completion. Leaders could identify bottlenecks, forecast workloads, and track compliance performance with confidence.

3. Simplifying Maintenance and Scalability

When an application interface changed, the orchestration layer allowed DT Services to update process logic without disrupting every bot. By decoupling process logic from bot scripts, maintenance costs dropped dramatically.

This modular architecture also made scaling easier. New bots or human steps could be added without redesigning entire workflows.

4. Strengthening Governance and Compliance

With all automation managed centrally, DT Services introduced audit trails, approval workflows, and security checkpoints. Every automated decision became traceable.

This was especially important for industries under regulatory scrutiny, where transparency and accountability are non-negotiable.

 

Outcomes: From Chaos to Clarity

After implementing process orchestration, DT Services achieved measurable improvements across several dimensions.

Operational Efficiency

Process cycle times dropped significantly, as orchestration removed redundant handoffs and minimized idle time between steps.

Resilience and Stability

The system could handle exceptions more gracefully. When a bot failed, the process engine automatically re-routed tasks or notified human workers. This minimized downtime and protected SLAs.

Governance and Transparency

Executives gained confidence in automation outcomes. Real-time monitoring and audit logs made compliance reporting faster and more reliable.

Employee Empowerment

By integrating human work into orchestrated workflows, employees had greater clarity about their roles in automated processes. They could focus on decisions, not data entry.

Scalability and Adaptability

With orchestration in place, DT Services could add new automations faster, without fear of breaking existing ones. Automation became a continuous capability, not a one-time project.

 

Lessons for 2025: What Modern Enterprises Can Learn

DT Services’ journey illustrates a timeless principle: automation must be designed around processes, not tasks.

As we look at automation in 2025, several key trends make this lesson even more urgent.

1. The Rise of Agentic AI and Intelligent Orchestration

Today’s enterprises are moving beyond traditional RPA to embrace agentic AI systems—autonomous digital agents capable of reasoning, collaborating, and adapting to changing environments. Orchestration has evolved to manage not just bots and humans, but also AI agents operating under governance frameworks.

2. Convergence of Process Mining and Execution

Modern orchestration platforms now integrate process mining and task mining, providing real-time insight into how work actually happens before optimizing it. This closes the loop between discovery and execution—allowing organizations to monitor, learn, and continuously improve their processes.

3. Compliance-Driven Automation

In a regulatory climate that demands constant proof of control, orchestration ensures that automation remains compliant by design. Platforms like BP3’s Agentic AI Compliance Monitor embody this new standard: automation that is explainable, auditable, and continuously governed.

4. The Shift to Human-in-the-Loop Systems

Automation in 2025 isn’t about replacing people—it’s about empowering them. Orchestration ensures that humans remain central to the loop, stepping in when context, judgment, or creativity is required.

 

Lessons Learned

From DT Services’ experience and the evolution of automation since, several key takeaways emerge for today’s leaders:

  • Automation without orchestration creates silos. RPA alone can optimize tasks but rarely delivers end-to-end transformation.

  • Visibility drives accountability. You can’t improve what you can’t see; orchestration delivers operational clarity.

  • Decoupling logic from execution saves costs. Keeping process rules outside of bots simplifies maintenance and accelerates innovation.

  • Governance matters. Orchestration provides the oversight enterprises need to meet compliance and risk mandates.

  • Continuous improvement is a journey, not a milestone. The best organizations treat automation as an evolving ecosystem, adapting as technology and business needs change.

 

Orchestration Is the Future of Automation

DT Services’ story—first told in the original BP3 article—remains a cornerstone example of how thoughtful orchestration turns automation from a tactical tool into a strategic capability.

In 2025, enterprises face more complexity, more data, and higher expectations for transparency than ever before. The winners will be those who design automation systems not just to execute, but to coordinate—bringing together bots, people, and AI in a seamless, governed flow of work.

Process orchestration is the connective tissue of digital transformation. It’s how automation scales, how compliance stays intact, and how business and IT finally move in rhythm.

As BP3 Global continues to help organizations simplify and scale intelligent automation, one lesson endures: real transformation happens when automation works in harmony—not isolation.

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